| Electronic Ballast Performance Specifications:- Ballast being the complimentary product to the fluorescent lamp, defines the performance of the lamp in all respects. Our Electronic Ballast prototype with Model "EB-'0'-H/5" and serial No: R&H-999 has been designed, successfully tested and certified, for compliance with the important parameters for testing of Electronic Ballast as per Indian Standards [IS 13021 (Part 1 & 2)1991]. The Indian standards for Electronic Ballasts are directly derived from the corresponding International Electrotechnical Commission Standards (IEC), and hence international product quality is ensured for any Electronic Ballast developed as per these Indian standards.
We are presenting three prototype versions of the Electronic Ballast technology as version 1, 2 and 3, and all of them adhere to the standards in full, as referred herein. These Electronic Ballast prototypes have been developed for perfectly compatible operation with 40-Watt Tubular Fluorescent Lamp (TFL), keeping this as the "reference lamp", and the "reference lamp" adheres to "Indian Standard specifications for TFL for General Lighting service; IS 2418 (Part 2) : 1977". We chose the 40 W Tubular Fluorescent Lamp-TFL (this 40 W TFL is 4 feet in length and is commonly known as “T12 Fluorescent lamp” in the international market) as the standard reference lamp model for development of our Electronic Ballast Technology, as this type of TFL is the one which has the biggest market share in the Indian lighting market. There are 11 different wattages of Tubular Fluorescent Lamps in the Indian market (from 4 watts to 80 watts) and the principle of operation of all the Tubular Fluorescent Lamps are the same; irrespective of its wattage. This means that, once the Electronic Ballast Technology is successfully developed for perfectly compatible operation with one wattage of TFL, the same Electronic Ballast Technology can be “fine tuned” or directly “suited” (by adjusting the values of the components and coils in the Electronic Ballast circuitry) for perfectly compatible operation with all the different wattages of Tubular Fluorescent Lamps in the entire TFL range. Since we have developed all the three versions of our Electronic Ballast Technology for perfectly compatible operation with 40 W TFL (this compatibility is proven by the fact that all the three versions of the Electronic Ballast Technology adhere in full to the parameters of the standards for Electronic Ballasts), it is absolutely clear that, based on the marketing requirements of the manufacturer, all the three versions of this Electronic Ballast Technology can be “fine tuned” for perfectly compatible operation with all the different wattages of Tubular Fluorescent Lamps; without any further technology development.
The Indian Standards for Tubular Fluorescent Lamp (TFL) has also been derived from corresponding IEC standards for TFL's, and their details are given in the link “Ballast standards and Lamp-Ballast Compatibility”. Since the Indian Standards of Tubular Fluorescent Lamp (TFL) and Electronic Ballast are derived from the corresponding International Standards, an Electronic Ballast Technology developed as per the Indian standards have direct global marketability as a product. Creating the perfect compatibility and harmony between the Electronic Ballast and the Tubular Fluorescent Lamp it operates is the most difficult part when it comes to the technology development of the Electronic Ballast, as the standards for Tubular Fluorescent Lamps (both IEC and IS) had been primarily formulated taking into account the operation of the TFL with Magnetic Ballast; and not Electronic Ballast. The performance results as detailed below in the Technical Specifications chart substantiates the perfect harmony between these two.
Specification sheet highlights the salient features of
the three prototype
versions. All the major tests which evaluate the performance of the technology and its compliance to the Indian Standards for Electronic Ballast have been done as per the parameters of the Standards, and the specification sheet briefly lists out these along with the procedures, and benchmarks. This data sheet is by no means comprehensive and should be analyzed in tandem with the Test Reports and the explanations to the test reports to get the complete picture (available at the link “Electronic Ballast Test Reports”). The relevant details regarding the specifications of the "reference lamp" as in "Indian Standard specifications for TFL for General Lighting service; IS 2418 (Part 2) : 1977" is given in the appropriate places in the Technical Specification chart below. For comprehensive details regarding the same, refer the “Electronic Ballast Test Reports” and their corresponding "Explanations to the test reports". Kindly refer the power profiler snap shots for both versions as given in the site, along with the test reports.
Save for few modifications, Version 2 and 3 are similar to Version 1. For version 2 and 3, only the important test for which there is deviation from version 1 has only been conducted. The compliance to the rest of the parameters for version 2 and 3 to the standards is self-certified by us regarding all the tests done for version 1. It must be noted here that, even though the circuitry and the list of components used for all the three versions are very much similar, there is clear difference in the performance results between all these three versions. All the three versions adhere to the Indian standards for Electronic Ballast in full.After reaching a consensus, we are fully agreeable to proving the Electronic Ballasts compliance to all the tests pertaining to technology as per the standards (for the three versions presented here), and the same can be done as witness testing for the proposed buyer of technology. The details are given in the link “Mode of Technology Transfer”. The rated input voltage of the ballast is 230 V AC, 50 Hz.
Click on the BMI Power profiler snap shots below to get the full picture.

Note :- For new version 3, the total circuit power (input power consumed when the ballast is operated with a reference lamp) is 39.65 W and the measured supply current is 172 mA rms. The circuit power factor is 1 and the differential power factor is also 1. All versions of our Electronic Ballast Technology has Active Power Factor Correction (Active PFC).The Total Harmonic Distortion (THD-Phase A Current) is 2.9 % and the individual order of harmonics measured is detailed in both the BMI power profiler snap shot for Version 3 and the copy of the Test Reports (Version 3). The Total Harmonic Power (THP) is 0.004 W.
The lumen factor for version 3 is 0.91 and the measured lumen output is 2110 lux. The reference ballast lumen is 2318 lux. The lux per watt output for this version is 53.21 lux per watt.
| Sl. No |
Technical Parameters Measured |
Version 1 |
Version 2 |
1. |
Total Circuit Power
|
44.80 W |
44.66 W
|
2. |
Supply Current |
199 mA rms |
197 mA rms |
3.
|
Phase A Current :-
Total Harmonic Distortion(THD)
Individual order of Harmonics as per the standards:
Refer BMI Power profiler snapshots (version 1 & 2 for full spectrum)
Harmonic order
n |
Maximum Value Expressed as a % of the fundamental Current of the Luminaire. |
2 |
5
|
3 |
30 λ
|
5 |
7
|
7 |
4
|
9 |
3
|
11<n<39 + |
2 |
|
where λ is circuit power factor
|
2.4%
--
1.9
1.2
0.5
0.3
0.2 (max)
|
1.3%
--
0.7
0.6
0.8
0.3
0.2 (max) |
4. |
Phase
A-N Volts :-
Total Harmonic Distortion(THD)
|
0.7% |
0.8% |
5. |
Circuit Power Factor (Active PFC) |
0.98 pf |
0.99 pf |
6. |
Differential Power Factor
|
0.98dpf |
0.99dpf |
7. |
Phase A Current :-
Crest Factor
Form Factor
|
1.4
1.1 |
1.4
1.1 |
8. |
Power Spectrum:-
Total Harmonic Power(or Power loss)
|
0.002 W |
0.001 W |
9. |
Lamp Operating Current Waveform:
a ) In every successive half-cycle the enveloping wave of the lamp current shall not differ by more than 4 percent at the same time after phase zero passage of the mains supply voltage(This test is done to check the consistency of the wave shape of the enveloping wave from half mains cycle to half mains cycle).
b) In the case where the high frequency is modulated at mains frequency, the maximum lamp current crest factor for the modulated envelope shall not exceed 1.7.
|
Max=0.25 %
Max= 1.5 |
Within the limits
(self certified)
Max within 1.5 itself (self certified) |
10. |
Protection against Electric Shock (Open circuit voltage measured with and without dummy cathode resistors as specified in standards)
|
Complies to the standards |
Complies to the standards |
11. |
Test of Electric strength
|
Complies to the standards |
Complies to the standards |
12. |
Abnormal Condition Testing :
4 parameters are tested as per standards. (Imp:-ballast withstands the adverse test conditions without being in a cut-off state: tests done at 110% of the rated voltage (At 253 V) for one hour each. Kindly refer the explanations to the Test Reports for full details)
a. The lamp or one of the lamps is not inserted.
b. The lamp does not start because one of the cathodes is broken.
c. The lamp does not start although the cathode circuits are intact (de-activated effect)
d. The lamp operates, but one of the cathodes is de-activated or broken (rectifying effect)
|
Ballast withstood the test and operated the lamp normally afterwards
-do-
-do-
-do-
|
Ballast withstood the test and operated the lamp normally afterwards
-do-
-do-
-do-
|
| 13. |
Starting Conditions: Non pre-heat starting mode.
3 parameters are measured (circuit diagrams and full details regarding lamp compatibility is given in explanation to the Test Reports):-
Open Circuit Voltage (Shall not exceed the Max : 700 V. measurement at 92% & 106% of the rated voltage)
Ballast Impedance (Measured at 92% of the rated voltage. Ballast Impedance current should be higher than 0.387 A)
Cathode Current (shall not exceed 0.904 A. Measured at 92 % & 106% of the rated voltage) |
At 92% = 388 V
At 106% = 500 V
0.8 A
At 92% = 0.256 A
At 106% = 0.165 A |
At 92% = 284 V
At 106% = 300 V
0.552 A
At 92% = 0.645 A
At 106% = 0.826 A |
| 14 |
Operating Conditions (both lumen and power is measured. Measured lumen shall not be less than 95 % of the value declared by the manufacturer. Standard specifies that the declared lumen should be more than 0.9 to avoid further evaluation in this aspect. For version 1 declared lumen factor > 0.95 and for version 2 it is 0.92. Reference ballast lumen is 2318 lux.) Total Circuit Power
Lux per Watt |
Lumen factor = 0.97
Measured lumen output = 2250 lux
44.80 W
50.22
|
Lumen factor = 0.92
Measured lumen output = 2140 lux
44.66 W
47.91
|
| 15 |
Maximum Current in any lead to a cathode [current flowing in any one of the cathode terminations shall not exceed 0.75 A when measured at 92% (211.6 V)& 106% (243.8 V) of the rated voltage]
Note:- Standards specifies the stipulation for any one of the cathodes and not both. |
Cathode 1 |
At 211.6 V |
At 243.8 V |
0.773 A |
0.739 A |
Cathode 2 |
At 211.6 V |
At 243.8 V |
0.279 A |
0.373 A |
|
|
Cathode 1 |
At 211.6 V |
At 243.8 V |
0.261 A |
0.254 A |
Cathode 2 |
At 211.6 V |
At 243.8 V |
0.31 A |
0.3 A |
|
|
| 16 |
Magnetic Screening: The ballast shall be effectively screened against the influence of adjacent ferro magnetic materials. |
Complies to the standards |
Complies to the standards
|
| 17 |
Operational Test for Abnormal Conditions (2 parameters are measured)
a) Removal of Lamp During operation of the ballast at rated voltage + 10 %( 253 V) in association with the appropriate lamp, is disconnected for one hour from the ballast without switching off the supply voltage. At the end of this period lamps are reconnected and shall start and operate the lamp normally. b) Lamp fails to start
With an appropriate dummy cathode resistor specified on the relevant lamp data sheet connected in place of each lamp cathode, the ballast shall be operated at rated voltage +10 percent (253 V) for one hour. At the end of this period resistors are removed and the appropriate lamp is reconnected and shall start and operate the lamp normally. |
Withstood.
The ballast operated the lamp normally after one hour.
Withstood.
The ballast operated the lamp normally after one hour. |
Withstood.
The ballast operated the lamp normally after one hour.
Withstood.
The ballast operated the lamp normally after one hour.
|
| 18 |
Starting Voltage of the Ballast: (the voltage at which the ballast starts and operates the lamp properly) |
150 V |
125 V |
| 19 |
Mains Transient Over Voltage Test:
Parameters says that “Main transients of either polarity, randomly phased and superimposed on the mains voltage, as specified below, shall not disturb the intended functioning of the equipment or lead to damage. Direct influence of lighting off the mains distribution has not been taken into account”. “The pulses to be applied in symmetrical, differential or series mode (that is, from phase to neutral or from phase to phase) and in asymmetrical or common mode (that is, from phase to system ground and/or protective earth)”.
Since the ballast does not have a ground terminal, pulses need only be applied at symmetrical mode as per the test parameters. As per Standards, the pulse amplitude is 1000 V and the Pulse Rise time is 100 nano seconds with a pulse width of 50 micro seconds. The maximum energy is 2 J and the reception rate is 160 ms (1/8 th of mains frequency). The mains voltage is 230V AC. The equipment used is Schaffner NSG 223A. During the course of the test the pulse phase is continuously changed from 0° to 360° by slowly from one extreme phase position to the other and slowly back during 1 minute; and this procedure is repeated for both positive and negative polarities. |
There was no disturbance nor any damage to the lamp or the ballast during the entire course of the test.
(Explanation: There was no lamp flicker observed during the entire course of the test, and there was no damage to the ballast operating the lamp. In other words the lamp ballast combination is totally undisturbed by the transient pulses that was superimposed over the
main supply voltage, as done in this test. For an unearthed ballast, this test is very important as this ascertains the ability of ballast to withstand the transient pulse without the need of a earth terminal, the presence of which would seriously affect the practical application of the product on a wide basis.)
|
Self certified. Results same as that of Version 1 with respect to this test. |
|